Machine Safety Training

4 Days

You will have the ability to identify hazards, perform risk analysis and assessment, use risk graphs, and perform SIL analysis.

Purpose of the Program

Participants are provided information on a comprehensive risk assessment of the designers in the decisions to be made in the development of the machines to provide the possibility to design the safety equipment for the intended use of the machines. At the appropriateness of the machines designed for machine safety and the ability to evaluate their competence according to international norms in risk analysis and evaluation studies in the inspection processes.

Output Program

At the end of the program, participants will have the ability to identify hazards, analyze and evaluate hazards, use risk graphs, and perform SIL analysis according to ISO 12100 Standard.

Who can participate in the Program?

Employers, Employers' Apprentices, Production Managers, Quality Managers, Maintenance Managers, Occupational Safety Specialists, Workplace Doctors, Chemistry / Electrical / Mechanical Engineers and Technicians.

Introduction to Safety Systems,

Safety Principles,

Design requirements for machine safety,

Introduction to legal regulations in machine safety,

Introduction to Safety Management Systems,

Machinery Safety Legislation and Standards (ISO 12100, ISO 13849,  

IEC 60204 and TS 3840),

The EU (Directives) on the design, construction and maintenance of mechanical and work equipment,

Eligibility requirements and procedures for the supply of machinery to the market, sale of machinery and operation of machinery,

Occupational health and safety issues, including machine related ergonomics, noise, vibrations and chemical agents.

Risk Assessment According to ISO 12100 Standard

Step-by-step procedure for completing the risk assessment,

The treatment and use of other relevant machine standards,

Risk Analysis, Risk Assessment processes,

First the risk assessment is complete, and then risk reduction designs and practices,

Practical application for risk assessment with examples.

Mechanical Protections

International standards for machine protection requirements (TS 3840),

Protection definitions, types and application examples (TS 3840),

Analysis of safety distances according to ISO 13857.

Safety Components and Technologies

General information about the Safety components, requirements and treatment,

Features and use, advantages and disadvantages,

For example. Interlocking devices, light curtains, two-handed controls,

Protective measures; Emergency stop devices requirements,

Safety related control system applications.

Electrical Safety

Detailed examination of international standard IEC 60204-1: Electrical equipment of machines

Electrical design features - from incoming to actual verification,

Safe handling and maintenance of electrically operated machines.

Functional Safety of Control Systems

Detailed examination of ISO 13849 standard requirements,

Functional safety control systems features, design and validity,

Determination of performance levels (PL) and SIL levels for safety functions,

Practical examples of architectural choice and category realization,

Software life cycle requirements and application,

Verification and Verification techniques,

Introduction to IEC 62061 standard,

Examples of PL and SIL validations that have been run.

Operational Safety of pressurized fluid Systems

Requirements according to ISO 4413 (Hydraulic) and ISO 4414 (Pneumatic) standards,

The necessary precautions to apply hydraulic and pneumatic systems safely,

The necessary precautions for hydraulic and pneumatic components,

Design of safety-related parts of liquid control systems in accordance with ISO 13849-1,

Examples of hydraulic and pneumatic safety systems.

Type C Safety Standards

Inspection and evaluation on machine according to safety standards,

Risk Analysis and Risk Assessment,

Application on bending press,

Application on robot,

Application on bench,

Application examples and question and answer.